A person does not have to be present very long at one of his demonstrations to realize that he is extremely talented at coaxing flat sheets of aluminum into all sorts of.
Hand forming aluminum sheet.
It didn t take long to realize that he s a master of the art of hand forming sheet aluminum into things ranging from parts for antique automobiles and modern racing car bodies to airplane cowlings fairings and wheel pants.
With a combination of these manipulations you can create anything from flat sheet and you can do it by hand.
Follow along as i demonstrate how you can begin shaping metal with hand tools only.
This reduces the possibility of the material cracking at the edges during the forming.
Some are quite malleable and others so hard and springy as to challenge attempts to work them.
Place the material.
Locate and drill holes for alignment pins.
Eventually i d like to tackle a new tank and fenders but obviously to start i d just want to.
Is there any good recommendation for a basic set of hand tools for getting into metal shaping.
Remove all burrs jagged edges.
Hand forming sheet aluminum requires a knowledge of the characteristics of this metal in the many alloys in which it is available.
Resistance to corrosion varies.
Cut the material to size allowing about 1 4 inch excess material for trim and drill holes for alignment pins.
Some are heat treatable and some are not.